Did you know that on a yearly basis, around 7 billion US dollars are spent to resolve product recall issues? With its negative impact on publicity, firms, especially in the food and beverage industry, make it a point that their products undergo vision inspection and average quality control to ensure safety and accuracy.
After all, not only is product recall an expensive concern to address, it is also a significant reason why consumers choose one brand over the other — according to consumer reports, nearly 60 percent of consumers stop patronizing a brand once it becomes linked with a recall issue.
The main reasons behind a recall include microbiological contamination, labeling issue, processing defect, and physical and chemical contamination among others.
The Rise of Machine Visions
In 2011, the landmark US Food Safety Modernization Act or FSMA took effect and prompted food industry players to implement a better recording and reporting schemes.
Though there are companies that were skeptical and hesitant to adapt the machine vision technology — mainly because of the costs associated with it — the innovative tool has appealed to a majority of food processing businesses.
Computer vision systems have gained the attention of the industry because of the impressive results they offer when it comes quickly, objectively, and accurately inspecting food and beverage products. A system that sophisticatedly weaves hardware and software technologies, a machine vision ultimately helps in fostering efficiency and safety across various stages of the production and distribution processes.
Vision Inspection and Average Quality Control: Advantages
From accuracy to flexibility, here are some of the best reasons why your food processing business should need to invest in vision inspection and average quality control.
Minimizing the possibility of encountering human errors, a machine vision technology significantly aids in ensuring that the products it inspects comply or match with the criteria you’ve set. From the production to the processing stage, this system uses a consistently objective approach in analyzing the quality of your products.
With average quantity control, you can minimise wastage, comply with legal requirements, and improve process control.
Machine vision systems allow you to define and input a particular set of criteria determining whether a product is a go or a no. This is what makes them a flexible companion that can assist in inspecting an item’s degree of ripeness, spoilage, and color.
Using machine-aided means of inspecting your products is indeed beneficial when it comes to detecting damages and defects. With this capability, you can be more confident that the items that reach your customers are safe to be consumed.
A machine vision doesn’t need to come in contact with your product. This way you can guarantee that the items you’re selling to the market are clean hygienic, and compliant with FDA regulations.
Traceability is a huge concern in the food and beverage industry. As many stages and entities are involved in producing a single end-product, it is a herculean task to smoothly track, trace and manage data. You can perform these processes more efficiently if you invest in and make use of visual technologies.
Hartford Control offers performance management solutions such as vision inspection and
average quantity control that can help make your production more efficient.